Case Study

Joel Salatin: Polyface Curing, Pasture-Based Meats

By Joel Salatin
Joel Salatin: Polyface Curing, Pasture-Based Meats

TL;DR: On-farm meat curing in regenerative systems enhances waste reduction and economic resilience through rotational grazing and innovative preservation techniques.

  • Integrate curing with rotational grazing to boost charcuterie yields.
  • Utilize on-farm resources like whey and local woods for curing.
  • Implement dry curing, controlled aging, and smoking methods.
  • Achieve significant waste reduction through nose-to-tail processing.
  • Develop off-grid solutions for resilient meat preservation.

Why it matters: Implementing on-farm meat curing significantly reduces waste, diversifies revenue streams, and enhances the self-sufficiency of regenerative farms by closing nutrient loops and adding value to livestock products.

Do this next: Research local regulations for on-farm meat processing and curing to ensure compliance and identify necessary permits.

Recommended for: Experienced regenerative farmers and homesteaders looking to enhance on-farm food processing and develop resilient, value-added products.

Polyface Farm's 'Curing Meats in Regenerative Systems' by Joel Salatin details on-farm curing within rotational grazing, minimizing waste. Methods: dry cure hams (3% salt + 0.25% cure 1 + sugar, 1 day/lb), wrapped cheesecloth, aged 60-90 days at 50-55°F, 75% RH. Salt sourcing: Celtic sea salt or on-farm evaporated brine for minerals. Aging chambers: insulated sheds with hygrometers, beef tallow-sealed for rinds. Strategies reduce waste 30% via nose-to-tail (lard renders, bones broth). Rotational tie-in: mobile curing racks follow pastures, using whey from cheese ferments as brine booster. Specifics: bacon bellies (7 days cure, 3 days smoke at 100°F), salami casings (hog middles stuffed, Bactoferm culture, 40°F dry 20% weight loss). Troubleshooting: green mold (white Penicillium OK, wipe brine), fat rancidity (vacuum post-cure). Yields: 100lb hog to 40lb charcuterie. Resilience: off-grid solar dehumidifiers, local woods for smoke. Practitioners learn batch sizing, sanitation (star san dips), and marketing closed-loop products, embedding preservation in regenerative livestock economics.